Survey No. 171/172, Bh. Tekza Ceramica, Sartanpar Road, Ratavirda Villege, Wankaner - 363 621, Dist. Morbi, Gujarat, INDIA.
Experience manufacturing excellence with our premium Full Body Vitrified Tiles, crafted to perfection for durability, beauty, and unmatched quality in every piece.
Full-body tiles, also known as technical porcelain, undergo a meticulous manufacturing process that ensures their durability and aesthetic appeal. These tiles are crafted by blending clay, feldspar, quartz, and silica at elevated temperatures. Throughout this process, grains of the desired color is integrated into the base tile mixture, resulting in a uniform color distribution across the entire tile. To maintain the integrity of the composition, raw materials are stored in dedicated silos to prevent impurities from compromising the quality. In the manufacturing facility, raw materials for both the base color and the grains are carefully measured and stored in tanks.
Stringent specifications are continuously monitored to ensure consistency and quality. The precise mixture is then passed through a sieve, where the finest particles settle on a conveyor belt. This meticulous sieving process guarantees the production of superior-quality tiles with uniform texture and color. Following the sieving process, the mixture undergoes pressing, where it is compacted into molds under high pressure. This compression ensures that the tiles have a dense structure, enhancing their strength and durability.
The molded tiles are then given a punch effect and then subjected to firing in kilns at extremely high temperatures, allowing the materials to fuse together and solidify. Once the firing process is complete, the tiles undergo rigorous quality control inspections to detect any imperfections. Skilled technicians meticulously examine each tile for defects, ensuring that only flawless products reach the market. Finally, the tiles are carefully packaged and prepared for distribution to customers, ready to adorn residential and commercial spaces with their beauty and resilience.
At Marfil Tiles, we believe that the quality of our tiles begins with the quality of our raw materials. We source the finest natural clays, minerals, and pigments from trusted suppliers to ensure that our tiles have the strength, durability, and aesthetic appeal that our customers expect. Each material is carefully selected and tested for purity and consistency before it enters our production line, laying the groundwork for exceptional tiles that stand the test of time.
The selection process for raw materials is rigorous. Each material undergoes a series of tests to assess its chemical composition, physical properties, and suitability for our production process. Only the best materials are chosen, ensuring that the final product not only meets but exceeds the expectations of our customers. This commitment to quality at the very foundation of our production process is what sets Marfil Tiles apart in the industry.
Marfil Fullbody Tiles blends premium raw materials, advanced technology, and innovative craftsmanship, resulting in durable, vibrant tiles that embody the perfect fusion of tradition and modern manufacturing excellence.
The process ensures that the materials are uniformly mixed, resulting in a consistent texture and color in the finished tiles.
The use of modern pressing technology allows us to create tiles in a wide range of sizes and thicknesses
It is meticulously controlled, with temperatures and firing times adjusted to suit the specific properties of each tile type.
The final step involves finishing the tiles with precision cutting, polishing, and surface treatments to achieve the desired look and feel.
At Marfil Tiles, innovation is at the core of our operations. Our dedicated Research & Development (R&D) team works tirelessly to explore new materials, refine existing processes, and develop innovative designs that set us apart in the industry. This commitment to continuous improvement is what enables us to stay at the forefront of the tile manufacturing industry.
At Marfil Tiles, technology is at the core of our manufacturing excellence. We have invested in cutting-edge machinery and equipment that enable us to produce tiles of unparalleled quality and precision. Our commitment to technological advancement begins with our computer-controlled kilns, which allow us to meticulously regulate temperatures and firing times. This ensures that each tile undergoes the perfect vitrification process, resulting in exceptional strength, durability, and finish.
The result of this rigorous process is a range of Fullbody Tiles that are not just visually stunning but also incredibly durable, making them ideal for both residential and commercial spaces. Each tile from Marfil Tiles is a testament to our dedication to quality, innovation, and craftsmanship, embodying the perfect blend of traditional techniques and modern technology.
